Saturday, June 22, 2024

Lock It Up! Electrically Locked Points

 Electrically locked switches are the red headed stepchildren of the interlocking world. Not nearly as glamorous as their powered brethren, and rarely ensconced within the safe confined of interlocking limits, electrically locked switches help make North America's efficient bi-directional main tracks possible. For the uninitiated let me clarify that while powered points are also "locked" by something involving "electricity", when I say electrically locked switch, I am referring to a hand throw switch that has some sort of electro-mechanical interlock that prevents operation in the face of an unsafe condition.. E-locked switch hardware is provided by both major North American signaling lineages (US&S and GRS) and in today's post I am going to provide a quick overview of the broad e-locked switch families and how they work. 

In the beginning if a railroad didn't want the expense of interlocking a switch with signals via a staffed tower their choices were to assume the risk of trains not being able to get stopped by an improperly set hand throw switch or ensure that all hand throw switches were in the trailing configuration, something that required at least two single direction main tracks. As track circuiting became the norm, operating a hand throw switch could shunt the circuit like any other obstruction, but this wouldn't be much help if an approaching train had already passed the previous block signal. 

Unprotected hand throw switch equipped with a track circuit interrupter.

The easiest solution is procedural control where the employee shunts the track circuit, waits a proscribed period of time, then throws the switch.  However where the railroad desires a bit more assurance than a padlock and watch, the electric switch lock comes into play. The concept is simple, use a solenoid mechanism to prevent switch operation until allowed by the signaling system. This can include direct dispatcher/operator control, like from a lever on an interlocking machine, or conditions such as track circuit occupancy or a rundown timer. In general direct control is the less common of the two as within interlocking limits railroads tend to just pay a bit more for power operated switch machines.

US&S TM-20 switch stand without an electric lock.

At this point I want to take the time to clear up a misconception regarding electrically locked switches. Above is the US&S TM-20 hand throw switch stand. It kind of looks like a miniature point machine with wires going into it, a mechanism to work a pipeline connected derail and an extra locking bar. For years I thought this was an electrically locked point machine because it appears on main lines that tend to benefit from electrically locked points. However there is nothing in a TM-20 that provides for locking functionality. The cover on the end is just houses an integrated make/break circuit controller.  So while this type of switch stand might look the part, the real e-lock is a bolt on component.

Abandoned GRS electric lock unit.

The E-Locks themselves come in two general forms, the plunger style and the pedal style.
Each style is available from both vendor lines, but I want to discuss the pedal style first since it is the one paired with those TM-20 machines I just mentioned. The pedal style consists of a small box, separate from the hand throw point machine, which locks the hand throw switch arm in the desired position. The train crew's padlock holds down a small pedal. Removing the lock allowed the pedal to raise up, energizing the mechanism. In this state a small window displays either a green lamp if the switch is free to move or a red lamp if it is not. If a timer needs to be run, releasing the pedal starts it. Any timers and signaling relays are located in a trackside cabinet. When the lamp is green a second pedal can be depressed to unlatch the hand throw switch arm. Below is an example from the old CP-VO on the former Conrail Selkirk Branch where a direct control pedal type e-lock locks the throw arm of a basic dome type hand throw switch stand. 

Interlocked e-lock hand throw switch stand within CP-VO.

Here we see a low profile US&S style lock device. Here we see a TM-20 with an SL-25 electric lock attached.


The SL-25 can be even located between the rails in a stand alone configuration and in this case uses a pipeline to lock two TM-20 point mechanisms on either end of an e-locked turnout.


Here we see the GRS answer to the TM-20 with an attached e-lock box. This example is located within the limits of CP-89 on the former Conrail Hudson Line and is released by a "lever" on the dispatcher's interface. 


The plunger style is a bit more recognizable due to its more prominent form factor. The plunger lock consists of a little housing, sometimes on a raised pedestal, mounted adjacent to any type of hand throw switch stand. The trainman opens the little door and requests a release by moving a crank type lever from the lock to unlock-request position, similar to a US&S table interlocking machine. This engages the relays and timers in the cabinet and when conditions are safe, a solenoid releases and the crank is able to complete its travel, raising a metal plunger that is physically blocking movement of the switch point rodding in the process. The plunger is either directly below the housing or below the hollow pedestal, if present.

It is common to have both a short and long duration timer with short time (~30 seconds) applying when the main track is unoccupied and the long time (5-13min) applying when a main track train movement is possible. While short and long timers are not exclusive to the plunger type, the plunger type user interface makes them more apparent.


Another feature on the plunger type is the presence of a sealed emergency release button in case something goes wrong with the release logic. Breaking the seal and pressing the button allows for immediate release of the points. On the pedal type e-locks this functionality can be provided by an optional key switch.

Pedistal mounted plunger lock. Note the housing's similarity to a semaphore signal's.

These two types of e-locks are the bulk of what one will encounter in North America with the US&S and GRS equipment lines offering both form factors. It's actually pretty simple if you think about it, but if you don't want to take my word for it, here is a video from Mark Clay McGowan that describes the operation of each type in far more detail.



I hope you all found this interesting. I didn't get into the nitty gritty of identifying every exact model of lock, but now that you know what to look for, see if you can spot the slight differences out in the field.

2 comments:

  1. This is an important posting (for me at least): Points locks are handled quite differently in the "three big signalling cultures" North America, Britain, and Central Europe - thanks that you explained it clearly and with examples!

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